FORMULATION AND EVALUATION OF EXTENDED RELEASE MICROCAPSULES OF LAMIVUDINE

 

CHAPTER-4

MATERIALS AND METHODS

 4.1.1 Drugs used in the present study

Drug Name

Source

Lamivudine

Alchem laboratories, Mumbai , India

 

4.1.2 Excipients and chemicals used in the present study


4.1.3 List of Equipments used in the study

 

4.2 DOSAGE FORMS SELECTED IN THE PRESENT STUDY

4.2.1 Single unit system (matrix tablets)

            Matrix drug delivery systems consist of a polymer, drug, and other excipients distributed throughout the matrix. This system is dependent on polymer wetting, polymer hydration, and polymer dissolution for the controlled release of drug. At the same time, other soluble excipients or drug substances comprising the tablet will also become wet, dissolve, and diffuse out of the matrix, while insoluble excipients or drug substances will be held in place until the surrounding polymer/excipient/drug complex erodes or dissolves away.

Figure 4.1 Schematic representation of drug release from the matrix tablets

 

4.2.2 Microparticles

            These are particles with size more than „1 m, containing the polymer. At present, there is no universally accepted size range that particles must have in order to be classified as microparticles. However, many workers classify the particles smaller than „1 m, as nanoparticles and those more than 1000 m, as macroparticles. Classification: Microparticles are classified into two groups

Microcapsules:

            Microcapsules are small particles that contain an active agent or core material surrounded by a coating or shell. (Commercial microcapsules typically have a diameter between 3 & 800 micrometer and 10-90% core).

 

Microspheres:

            Microspheres are solid, spherical particles containing dispersed drug molecules, either in solution or crystalline form, among the polymer molecules.

 

4.3 GENERAL METHODS IN THE PREPARATION AND CHARACTERIZATION OF MATRIX TABLETS AND MICROCAPSULES

4.3.1 Preparation of Matrix Tablets using direct compression method

            The drug, polymer(s) and all other excipients sifted through 425 μm sieve (ASTM mesh no 40) and mixed uniformly. The dry mix blend was then pre lubricated with respective excipients and lubricated with magnesium stearate. The lubricated granules were directly compressed on 16-station tablet compression machine using respective punches. (Cadmach Co, Ahmedabad, India).

 

4.3.2 Preparation of Matrix Tablets using Wet granulation method

            The drug, polymer and other excipients were sifted through 425 μm sieve (ASTM mesh no 40) and mixed uniformly. The dry mix blend was then granulated with respective granulation fluid. The wet granules were dried at 60 °C until the complete evaporation of granulation fluid from the granules. The dried granules were again sifted through ASTM mesh no 30.


            The dried and sifted granules were then pre lubricated with respective excipients and then lubricated with magnesium stearate. The lubricated granules were compressed on 16-station tablet compression machine using respective punches. (Cadmach Co, Ahmedabad, India).

 

4.3.3 Preparation of Microcapsules

            Microcapsules were prepared by using solvent evaporation method. The drug and polymer were dissolved/dispersed in 25 ml of the organic solvent (Acetone). A 100 ml of heavy liquid paraffin was taken in 250 ml beaker and kept for stirring at 750-800 rpm. The dispersed /dissolved drug –polymer solution was slowly added to the heavy liquid paraffin under stirring condition. Stirring was continued until the complete evaporation of the acetone from the liquid manufacturing vehicle. The prepared microcapsules were filtered and washed with n-hexane to remove the liquid paraffin and to harden the microcapsules. The micro capsules were dried at 40 °C for the complete evaporation of the solvent. Fig 3.2 describes the process for the preparation of microcapsules.


4.3.4 Solubility determination of drugs

            Solubility study of the active drug was investigated in four different media as follows: 1) Purified water 2) 0.1 N hydrochloric Acid (HCl), USP 3) Acetate buffer pH 4.5, USP 4) Phosphate buffer pH 6.8 USP Required quantity of above media was transferred in to a volumetric flask and heated up to 37 ±0.5 oC using magnetic stirrer provided with heat. Previously weighed quantity of active drug was added to the above volumetric flask until the saturation point occurs. The total quantity of drug added was recorded. Stirring was continued up to 5 hours at 37 ±0.5 oC. The sample was filtered through 0.45 μm filter. A measured quantity of filtered sample was transferred in to another volumetric flask and further dilutions made. The absorbance was measured using UV visible spectrophotometer (Schimadzu, UV-1700 E 23).

4.3.5 Construction of standard calibration curves

            Accurately weighed quantity of active drug was transferred in to the volumetric flask. Required quantity of media was added to the above volumetric flask. Shake the volumetric flask until the complete solubility of the drug and make up the volume with remaining quantity of media. Similarly stock solutions were prepared in all the media. Standard calibration curves in different media were constructed using the above stock solutions. The samples were scanned formax at the UV range of 200-400 nm. After 1 day again the samples were scanned for max. The max at initial and 1 day were compared for the stability of pure drug in the respective media. From the above stock solutions different concentrations of the solutions were prepared and standard calibration curves were prepared by plotting the absorbance values vs concentration.

 

4.3.6 Fourier Transform Infrared spectroscopy (FT-IR)

            The FT-IR spectrums of pure drug, initial formulation and stability samples of both matrix tablets and microcapsules were determined. A FT-IR (Thermo Nicolet 670 spectrometer) was used for the analysis in the frequency range between 4000 and 400 cm-1, and 4 cm-1 resolution. The results were the means of 6 determinations. A quantity equivalent to 2 mg of pure drug was used for the study

 

4.3.7 Differential scanning calorimetry (DSC)

            Thermal properties of pure drug, initial formulation and stability samples of both matrix tablets and microcapsules were evaluated by Differential scanning calorimetry (DSC) using a Diamond DSC (Mettler Star SW 8.10).


            The analysis was performed at a rate 5 0 C min-1 from 500 C to 2000 C temperature range under nitrogen flow of 25 ml min-1.

 

4.3.8 Drug content estimation

            The drug content of the prepared matrix was determined in triplicate. From each batch, 20 tablets were taken, weighed, crushed and finely powdered. An accurately weighed quantity of this powder was taken and suitably dissolved under sonication (Power sonic 505, HWASHIN Technology Co.) in pH 6.8 phosphate buffer and filtered through 0.45μ (Millipore) filters. The sample was analyzed after making appropriate dilutions using the developed analytical method.

 

4.3.9 Hardness, weight variation and friability determination

            The weight variation was determined by taking 20 tablets using an electronic balance (type ER182A, Mettler Toledo). Tablet hardness was determined for 10 tablets using a Monsanto tablet hardness tester (MHT-20, Campbell Electronics, Mumbai, India). Friability was determined by testing 10 tablets in a friability tester (FTA-20, Campbell Electronics) for 300 revolutions at 25 rpm.

 

4.3.10 In vitro drug release studies of prepared matrix tablets and microcapsules

            The in vitro dissolution studies were performed up to 14 hours and more using dissolution apparatus (LABINDIA, DISSO-2000, Mumbai, India). The dissolution medium consisted of phosphate buffer pH 6.8 (900 mL), maintained at 37 ±0.5 °C. An aliquot (5 mL) was withdrawn at specific time intervals and filtered through 0.45 μ (Millipore) filter.


            After appropriate dilution the samples were analyzed and cumulative percentage of the drug released was calculated. 6 tablets from 3 different batches were used in analysis.

 

4.3.11 Accelerated stability studies on the prepared formations

            Selected formulations from prepared formulation were filled in HDPE containers and stored at the following conditions like 40°C/75% RH for about 3 months as per ICH guidelines. The samples were characterized for percent drug content, FTIR and DSC study.

 

4.3.12 Kinetic analysis of dissolution data

            The release rate and mechanism of drug release from the prepared formulations were analyzed by fitting the dissolution data into the zero-order equation Q = k0t where Q is the amount of drug released at time t, and k0 is the release rate constant, The dissolution data was fitted to the first order equation ln (100–Q) = ln 100 – k1t. where k1 is the release rate constant. The dissolution data was fitted to the Higuchis equation Q = k2 t1/2

 

4.3.13 Statistical Comparison of Dissolution Profiles

            Dissolution studies of the prepared matrix tablets and microcapsules for all the formulations were determined. A statistical comparison such as similarity factor (f2 factor) among some formulations was used. This statistical model is suitable only when three or more dissolution time points are available. The similarity factor (f2) is a logarithmic reciprocal square root transformation of the sum of squared error and is a measurement of the similarity between two curves in the dissolution. The following equation represents a similarity factor (f2):

           

where 1) f2 similarity factor, log is logarithm to base 10, 2) P is number of sampling time points, 3) Σ is the summation of over all time points, 4) μti is the dissolution measurement (in mean percent labeled amount) at time point “t” of the first batch (test batch) profile, 5) μri is the dissolution measurement (in mean percent labeled amount) at time point t of the second batch (reference batch) profile.

 

4.3.14 Encapsulation efficiency (EE)

            Drug loaded microcapsules (100 mg) were powdered and suspended in water. Then the contents suspended in the water were kept for sonication (Power sonic 505, HWASHIN Technology Co) for about 20 mins and shaked using mechanical shaker (ORBITEX, Scigenics Biotech) for about 20 mins for the complete extraction of drug from the microcapsules. The resultant solution was filtered through 0.45 μm filter. Drug content was determined by UV- visible spectrophotometer (Schimadzu, UV-1700 E 23).

 

The percent entrapment was calculated by using the following formula.

           


4.3.15 Particle size distribution of microcapsules and granules

            Particle size analysis99 of the microcapsules was done by sieving method using Indian Standard Sieves (Test Sieves ASTM-E-11) #10, #20, #30, #40, #60 and #80, #100, #120 fitted to a mechanical vibrator-shaker. The fractions were calculated by collecting for each sieve and percent retained and cumulated percent retained were calculated.

 

4.3.16 Scanning electron microscopy (SEM)

            Morphological characterization of the microcapsules was done by using Scanning electron microscope (JEOL JSM -5200). The samples were coated to 200 A° thickness with gold-palladium prior to microscopy.


Pre formulation studies

Determination of Lamivudine solubility

            Solubility study of LAMI in different media was determined by the general procedure described.

 

Construction of standard calibration curves for LAMI

            Standard graph of LAMI was determined by the general procedure described.

 

Multimedia dissolution of marketed lamivudine formulation

            The drug release rate from lamivudine marketed conventional tablets (Epivir-150 mg, Batch No-B134293, manufactured by Glaxo smithkline) was characterized using USP type 2 at 50 rpm, using 900 ml of dissolution medium at 37 ±0.5 °C. The various dissolution media used in the study were water, 0.1 N HCl, USP acetate buffer pH 4.5 and USP phosphate buffer pH 6.8. A sample of 5 ml was withdrawn from the dissolution medium and replaced with 5 ml of blank media. The samples were withdrawn at 5, 10, 15, 30 and 45 minutes and analyzed using UV visible spectrophotometer after suitable dilution.

 

Fourier Transform Infrared spectroscopy (FT-IR)

            The FT-IR spectrum was taken for pure LAMI powder, initial formulation and stability samples were determined by the method described.

 

 


Differential scanning calorimetry (DSC)

            Thermal properties of pure LAMI powder, Initial formulation and stability samples were evaluated by the method described.

 

Analytical Methods Ultraviolet Spectroscopy

            The UV spectroscopic method for LAMI was developed in the four different pH media to study the solubility, dissolution and drug content estimation in the prepared formulations was determined by the method described. The quantity of LAMI was calculated from the regression equation of the calibration curve.

 

Formulation of Lamivudine matrix tablets

            Matrix tablets of LAMI were prepared using various proportions of HPMC and combination of HPMC and PEO as the retarding polymer. The tablets were manufactured by the direct compression procedure described. The lubricated granules were directly compressed using 9 mm flat faced round (FFR) punch. Fig 4.1 describes the process for the preparation of matrix tablets. Three batches were prepared for each formulation and compressed 500 tablets from each batch for the characterization study. The formulae and physical characteristics of the prepared matrix tablets are given in Table 4.5.


Characterization of the Designed Tablets Drug content estimation

            The drug content of the prepared matrix tablets was determined by the general procedure described. The sample was analyzed after making appropriate dilutions using the developed analytical method.

 

 


Hardness, weight variation and friability determination

            The weight variation, hardness and friability were determined by the general procedure described in the section.

 

Moisture uptake study of tablets and granules

            Moisture uptake study on the granules and tablets was carried out at different relative humidity (RH) conditions100 like 33%, 54% and 90% RH for assigning environmental conditions during the manufacture process and storage. The humidity conditions were maintained by preparing the saturated solution of magnesium chloride for 33% RH, saturated solution of sodium dichromate for 54% RH and saturated solution of potassium nitrate for 90% RH. Then these solutions were transferred separately into three desiccators and allowing them for 24 hours to get saturation inside the desiccators. Then accurately weighed granules and tablets prepared with HPMC and combination of HPMC and PEO were spread in Petri dishes and kept in seperate desiccators. The samples were weighed at 24, 48, 72, 96 and 120 hrs and the percent moisture uptake was determined.

 

In vitro drug release studies

            The in vitro dissolution studies were performed using USP type I dissolution apparatus (LABINDIA, DISSO-2000, Mumbai, India) at 100 rpm. The dissolution medium consisted of phosphate buffer pH 6.8 (900 ml), maintained at 37°C ±0.5 °C. An aliquot (5 ml) was withdrawn at specific time intervals and filtered through 0.45 μ (Millipore) filter. After appropriate dilution the samples were analyzed and cumulative percentage of the drug released was calculated. 6 tablets from 3 different batches were used in data analysis.

Effect of tablet SA and SA/Vol on drug release from HPMC matrix tablets

            Selected formulations based on the in vitro dissolution study were compressed with different size round flat faced punches. Tablet surface area (SA) and volume (Vol) were determined for each tablet by measuring tablet band thickness. The measured tablet thickness was used in tooling specific equations to calculate the tablet surface area and volume. The following equations were used to calculate the surface area and volume for the flat faced round tablets (46).

SA = 2 π r (r + t) -------------------------- (1)

SA/Vol = 2 (r + t) / r t -------------------------- (2)

 

Where r is the radius of the tablet and t is the band thickness of the tablet. The matrix tablets prepared with HPMC K 100 M were used in this study.

 

Accelerated stability studies on the prepared formulations

            Selected formulations (F-2 and F-5) from prepared matrix tablets were filled in HDPE containers and stored at the following conditions like 40°C/75% RH for about 3 months as per ICH guidelines. The samples were characterized for % drug content and FTIR study.

 

Statistical Comparison of Dissolution Profiles

            Dissolution profiles were constructed and the similarity factor (f2 factor) was used to compare the dissolution profile of different formulations and also with the stability samples by the method described.

 


 

Drug Profiles

Zidovudine (AZT) 86

First anti retroviral drug approved by USFDA-March 1987

 

Structural formula of zidovudine

Physicochemical properties of Zidovudine

 

Description

A White to yellowish, odorless, crystalline solid

 

CAS No2

30516-87-1

 

Molecular Formula   C10H13N5O4

 

Molecular Weight

267.24.

 

Chemical Name

3'-azido-3'-deoxythymidine

 

Melting Range

About 124°C

 

Solubility

soluble in water, soluble in ethanol

 

Mechanism of Action:

              Zidovudine is a synthetic nucleoside analogue of the naturally occurring nucleoside, thymidine, in which the 3′-hydroxy (-OH) group is replaced by an azido (-N3) group. Zidovudine is converted to its active metabolite, zidovudine 5′-triphosphate (AztTP), with the action of the cellular enzymes. Zidovudine 5′-triphosphate inhibits the activity of the HIV reverse transcriptase both by competing for utilization with the natural substrate, deoxythymidine 5′-triphosphate (dTTP), and by its incorporation into viral DNA. The active metabolite AztTP is also a weak inhibitor of the cellular DNA polymerase-alpha and mitochondrial polymerase-gamma and has been reported to be incorporated into the DNA of cells in culture.

 

Antiviral Activity:

            The in vitro anti-HIV activity of zidovudine was assessed by infecting cell lines of lymphoblastic and monocytic origin and peripheral blood lymphocytes with laboratory and clinical isolates of HIV. The IC50 and IC90 values (50% and 90% inhibitory concentrations) were 0.003 to 0.013 and 0.03 to 0.13 mcg/mL, respectively (1 nM = 0.27 ng/mL).The IC50 and IC90 values of HIV isolates recovered from 18 untreated AIDS/ARC patients were in the range of 0.003 to 0.013 mcg/mL and 0.03 to0.3 mcg/mL, respectively.

 


Pharmacokinetics of zidovudine

1.      Absorption Rapidly absorbed and extensively distribute, The extent of Zidovudine absorption (AUC) was similar when a single dose of Zidovudine was administered with food.

2.      Distribution Volume of distribution (Vd) oral 1.6 ± 0.6 L/kg. Protein binding: <38.

Pharmacokinetics of Zidovudine was dose independent at oral dosing   regimens    ranging from 2 mg/kg every 8 hours to 10 mg/kg every 4 hours

3.      Metabolism Zidovudine is primarily eliminated by hepatic metabolism. The metabolite of Zidovudine is 3'-azido-3'-deoxy-5'- O - (beta)- D -glucopyranuronosylthymidine (GZDV). Another metabolite is 3'-amino-3'-deoxythymidine (AMT).

4.    ExcretionElimination half-life: 0.5 to 3 hours

 

The systemic clearance is 1.6 ± 0.6 L/hr/kg.

 

Eliminated via the kidneys; Urinary recovery of zidovudine

 

and GZDV accounts for 14% and 74%, respectively, of the

 

dose following oral administration.

5. Pharmacoki

Parameter

 

Value

         netic

Peak

plasma

41.8 ± 7.7 ng/mL following 15

Parameters

concentration

 

mg oral dose

 

T max

 

About 2 hours (0.25 - 2.0)

 

Elimination Half-life

0.5 to 3 hours

 

Volume of distribution

4.5 ± 1.7 liters

 


Polymers

 

Hydroxy propyl methyl cellulose (HPMC)

 

R is H, CH3, or CH3CH(OH)CH2

Structural formula

Functional Category: Coating agent; extended release agent

Applications: Tablet binder, in film-coating, and as a matrix for use in extended-release tablet formulations.

Description: Hypromellose is an odorless and tasteless, white or creamy-white fibrous or granular powder Glass transition temperature: 170–180°C.

Melting point: 190–200°C.

 

Solubility:

            Soluble in cold water, forming a viscous colloidal solution; practically insoluble in chloroform, ethanol (95%), and ether, but soluble in mixtures of ethanol and dichloromethane, mixtures of methanol and dichloromethane, and mixtures of water and alcohol. Few grades of HPMC are soluble in acetone, mixtures of dichloromethane and propanol, and other solvents.


Viscosity: Wide range viscosity grades are available in the market.

 

Stability and Storage Conditions: Hypromellose powder is a stable material, although it is hygroscopic after drying.

 

Ethyl cellulose (EC) 90

 

Structural formula

Functional Category: Ethyl cellulose (EC) is used as an enteric film coating material, or as a matrix binder for tablets and capsules and also as tablet diluent.

 

Applications: binders, fillers, granulation aids, protective and controlled release coatings, taste masks and flavor fixatives.

 

Description: It is a white, tasteless, free flowing powder.

Glass transition temperature: 129-133°C

Melting point: 165-173°C.

Solubility: Practically insoluble in water, freely soluble in chloroform, soluble in dichloromethane.

Viscosity: Various grades of ethyl cellulose are commercially available having viscosities ranging from 3-385 mPa s.

Stability and Storage Conditions: cellulose acetate butyrate is stable if stored in a well-closed container in a cool, dry place

 

Lubricants

Magnesium stearate [79]

 Non-proprietary names

:

Magnesium stearate   (BP, USP)

 

 

Magnesii stearas (PhEur)

Synonym                       :           Dibasic magnesium stearate, Magnesium distearate

 

Chemical Name

:

Octadecanoic acid magnesium salt

Empirical Formula

:

C36H70MgO4

Molecular Weight

:

591.34 g/mol

 

Functional Category

:

Tablet and capsule lubricant

 

Description: It is a very fine, light white, precipitated or milled powder of low bulk density, having a faint odor of stearic acid and a characteristic taste. The powder is greasy to the touch and readily adheres to the skin.

 


Physicochemical Properties

Density (bulk)

:

0.159 g/cm3

(tapped)

:

0.286 g/cm3

(true)

:

1.092 g/cm3

Flowability

:

poorly flowing, cohesive powder.

Melting range

:

117–150°C (commercial samples)

 

 

126–130°C (high purity magnesium stearate)

Solubility

:

Practically insoluble in ethanol (95%), ether and

 

 

water; slightly soluble in warm benzene and

 

 

warm ethanol (95%).

 

Stability and Storage : Magnesium stearate is stable and should be stored in a well closed container in a cool, dry place.

 

Standards : Magnesium stearate contains not less than 3.8% and not more than 5.0% of magnesium, calculated on the dried basis.

 

Identification : To 5gm add 50 ml of ether, 20 ml of 2 M nitric acid and 20 ml of distilled water and heat under a reflux condenser until fully dissolved. Allow to cool. Separate the aqueous layer and shake the ether layer with two quantities (each 4 ml) of distilled water. Combine the aqueous layers, wash with 15 ml of ether and dilute to 50 ml with distilled water. Evaporate the ether layer and dry the residue at 105˚ C. The freezing point of the residue is not lower than 53˚ C.


Assay : Weigh accurately about 0.75 gm, add 50 ml of a mixture of 1-butanol and ethanol, 5 ml of strong ammonia solution, 3 ml of ammonia buffer pH 10.0, 30 ml of 0.1M disodium edetate and 15 mg of mordant black mixtures. Heat to 45˚ to 50˚ C and titrate with 0.1 M zinc sulphate until the colour changes from blue to violet. Repeat the operation. The difference between the titrations represent the amount of disodium edentate. Each ml of disodium edetate is equivalent to 0.002431 gm of Magnesium.

 

Applications: It is widely used in cosmetics, foods, and pharmaceutical formulations. It is primarily used as a lubricant in capsule and tablet manufacture at concentrations between 0.25% and 5.0% w/w. It is also used in barrier creams

 

Diluents

Micro crystalline cellulose

Nonproprietary Names

:

Microcrystalline cellulose (BP),

 

 

Cellulosum microcristallinum (PhEur)

Synonyms

:

Avicel pH, cellulose gel, crystalline cellulose

Chemical name

:

Cellulose

Empirical Formula

:(C6H10O5)n, where n = 220.

Molecular Weight

:

370.351 g/mol

 

Description : It is a purified, partially depolymerized cellulose that occurs as a white, odorless, tasteless, crystalline powder composed of porous particles. It is commercially available in different particle sizes and moisture grades that have different properties and applications.

Structural formula                      :

 

 

Density (Bulk)

:

0.337 g/cm3

Density (Tapped)

:

0.478 g/cm3

Density (True)

:

1.512-1.668 g/cm3

Loss on drying

:

≤ 7.0%

Melting Point

:

chars at 260-270˚C

Ash value

:

0.1%

Moisture content

:

less than 5% w/w

 

Functional category : Adsorbent, suspending agent, tablet and capsule diluent and tablet disintegrant.

 

Solubility : Slightly soluble in 5% w/v sodium hydroxide solution. Practically insoluble in water, dilute acids and most organic solvents.

 

Stability : Though it is a hygroscopic material, it is stable.

 

Storage : To be stored in a well closed container in a cool, dry place.

 

Lactose

Synonyms              : Aero flow , fast flow, flowlac, milk sugar,

Funtional category:   Tablet and capsule diluents and channeling agrnt.

Description : White to off- white crystalline particles or powder.Lactose is odourless and slightly sweet taste.

 

Physical properties

Solubility : Highly soluble in water practically insoluble in chloroform , ethanol and ether

Bulk density    : 0.62 g/cm3

Tapped density   : 0.94 g/cm3

True density   :1.522 g/cm3

Specific rotation :+52° to +52.6°

 

Stability and storage Conditions:

             Lactose may develop a brown coloration on storage, the reaction being accelerated by warm damp conditions. Lactose should be storage in a well-closed container in a cool, dry place.

 

Incompatibilities:

            A Maillard-type condensation reaction is likely to occur between lactose and compounds with a primary amine group to form brown, or yellow-brown-colored products.


Applications in pharmaceutical technology:

            Lactose is widely used as filler diluents in tablets, capsule and to a more limited in lyophilized products and infant-feed formulas.Direct compression grades are generally composed of spray-dried lactose, which containts specially prepared pure α-lactose monohydrate along with a small amount of amorphous lactose.

 

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